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Optimize flow, structure, and loads with validated evidence you can trust.


Numerical Simulations, CFD, FEM, FSI and Loads

Competence.

CFD for pressure loss, heat transfer, and external aerodynamics, FEM for strength, stiffness, and dynamic behavior, coupled where needed for FSI and aircraft load cases. Expect physics that match reality, clear limits, and design guidance before anything is manufactured.

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Our Workflow

Define Objectives and Acceptance Criteria

Pin down the physics, operating points, and decision metrics. Set target errors, convergence tolerances, and what “good enough” means.

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Geometry Prep and Meshing Strategy

Clean and defeature CAD, seal fluid domains, define contact and symmetry. Plan mesh type and resolution, y⁺ targets, growth rates, and grid-independence checks.

Baseline Simulations and Sanity Checks

Run a first, stable baseline. Verify residuals, mass and energy conservation, force balances, and compare against correlations or simple models.

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Design Space Exploration and Sensitivity

Sweep key parameters or run a DOE. Use response surfaces or adjoint/sensitivity analysis to see which variables move the metrics.

Coupled Analysis and Loads Extraction

Couple CFD and FEM (loose or strong) where needed. Extract load envelopes, modal participation, stiffness/pressure interactions, and flight-condition loads.

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Correlation and Recommendations

Compare predictions to test or field data, quantify error and uncertainty, document limits. Translate findings into clear design actions and risk impacts.

What you get.

Results

  • CFD and FEM reports with clear plots and limits

  • loads envelopes and stiffness targets

  • actionable design guidance and risk register

  • traceable data and scripts for repeat runs

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Methods, Tools & Facilities

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Methods

CFD and FEM workflows, aeroelasticity and flutter prediction, dynamic substructuring (Extra Mode), non linear effects, stochastic extremes, pressure mapping, loads envelopes, structural condensation, MAC correlation, propeller load prediction

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Tools

Ansys Fluent and Mechanical, MSC Nastran and Patran, MATLAB, Python, Centaur, TAU, Tecplot, XFOIL, MSES, Adina, FE Tools, pyNastran

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Facilities

e.g. some Test Facility (PTF) at some University, some test rig with special capability