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From concept to reality and into the wind tunnel.


Computer Aided Design of Wind Tunnel Models

Competence.

We create mesh-ready geometry and test-ready model hardware. Our CAD covers parametric bodies, modular inserts, balance interfaces, and clean surface management for accurate data and rapid iteration.

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Our Workflow

Concept Study and Constraints

This initial phase involves defining the purpose and scope of the project, establishing key requirements, and identifying any physical, financial, or timing constraints.

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Parametric Master and Assembly Architecture

In this stage, the master digital model is created. This often involves setting up a parametric structure (where changes update automatically) and defining the overall assembly layout and component relationships.

GD&T Drawings with DFM and DFA Checks

Detailed manufacturing drawings are produced, incorporating Geometric Dimensioning and Tolerancing (GD&T) for precision. Crucial checks are performed for Design for Manufacturing (DFM) to ensure parts can be made efficiently, and Design for Assembly (DFA) to ensure the final product can be put together easily.

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Balance and Instrumentation Integration

This stage involves planning for the proper weight distribution or balancing of the fixture/tool, and integrating necessary sensors, gauges, or monitoring equipment (instrumentation).

Model Inserts and Quick-Change Edges

Detailed features are added, such as replaceable model inserts (for rapid changes in product variation) and quick-change tooling edges (to minimize downtime for maintenance or adjustments).

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Release Package and Support on Site

The final stage involves compiling the complete technical release package (drawings, manuals, software, etc.) and providing on-site support during installation, commissioning, and initial use.

What you get.

Results

  • Native CAD, drawings, and BOMs

  • Balance and sensor integration details

  • Insert kits and quick modification options

  • Correlation geometry for CFD and FEM

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Methods, Tools & Facilities

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Methods

Master Geometry Models, CAD process standard, customer specific MGM rules, interference and tolerance control, automated CAD conversion, clash analysis, fast prototyping preparation

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Tools

CATIA, Rhinoceros, Grasshopper, Datakit, Python CATIA interface, CAROLIN PLM, Rhino CAD converters, Interface Analyzer

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Facilities

e.g. some Test Facility (PTF) at some University, some test rig with special capability