Fast, precise, test-ready parts.
Rapid Prototyping and Model Fabrication
Competence.
Complete prototypes that combine resin printing with CNC machining, sheet metal, and composites, then fully assembled, wired, and instrumented. With actuators, sensors, and closed loop control the prototype behaves like the final system, installs quickly, runs reliably, and yields clean data.
Our Workflow
Define Requirements, Loads, Tolerances and Interfaces
Establish the functional specifications, expected loads, critical tolerances, and interface points for the prototype.
Select Materials & Build Paths
Choose appropriate materials and determine the manufacturing methods: printing (resin/filament), machining, composite layup, or sheet processes.
Build Parts & Quality Checks
Fabricate individual parts, integrate inserts, bonding, and fasteners, and perform thorough quality checks to ensure specifications are met.
Assemble & Integrate
Assemble the components, integrate sensors, wiring, harnesses, and fittings to create a complete physical structure.
Add Actuation & Control
Integrate actuators, motors, and drivers, implement safety interlocks, and tune control and timing for functional operation.
Verify Function & Document
Conduct comprehensive functionality checks, leak and load tests, finalize documentation, and pack the prototype for testing.
What you get.
Results
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test ready prototype, assembled, instrumented, and labeled
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actuation and control package, configured and documented
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fit notes, acceptance checklist, and maintenance guidance
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short lead times and repeatable batches for iteration
Methods, Tools & Facilities
Methods
High fidelity wind tunnel hardware fabrication, shrinkage compensated CAD conversion, hybrid manufacturing, fast iteration cycles, embedded actuation integration, full test readiness workflow
Tools
MSLA and LCD printers, Anycubic Photon Workshop, CNC tools, composite tools, CAD2RP chain
Facilities
e.g. some Test Facility (PTF) at some University, some test rig with special capability